Surplex used machinery
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Auction 'Machines and Accessories (Metalworking) - Switzerland': lot no. 500 FLÄKT Paint and powder coating plant

Closing time
25/11/2019, 11:35 in 10 day(s) 7 hrs
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Starting bid:
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Machine available from: 16th until 19th of December 2019
Machine condition:
Location: Switzerland, 6072 Sachseln

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Do you have any questions in relation to the machine? Please contact us.
Gabriela Angelova (Manager Customer Care)

Phone: +49 211 422737 0
Fax: +49 211 422737 17
E-mail: info@surplex.com

Paint and powder coating

General information
All dwell times given refer to an average chain speed of 0.9 m/min.

Electrical installation
Voltage: 3 x 380 V
Frequency: 50 Hz

Production
Annual production approx.: 50'000 m²
corresponding to: 250'000 kg
Production time: 2'000 h
or: 200 days
Daily production max.: 5'000 kg / 8 h

Object dimensions
width: 800 mm
height: 1'400 mm
length: 3'000 mm 
Length (exceptional): 6'000 mm

Partial spectrum
Welded constructions mainly made of pipes and stretch material correspond to approx. 70% of production: 20,000 pcs. a 9 k with approx. 1 m length

Chemicals for pretreatment
Make: Henkel

Fresh water
Connection pressure: 7 bar

Bath renewal
Degreasing bath/ rinsing bath: disposed of via ARA

Painted surface
Annual production max.: 50'000 m²
Paint consumption approx.: 2'000 kg
Loss of paint approx.: 40%.
Painted surface: 20'000 m²
Pulse consumption approx.: 3'000 kg
Powder loss approx.: 30%.
Painted surface approx.: 15'000 m²

Lacquer supplier
Synthetic resin paint is sprayed mixed with thinner
Supplier: Bubenhofer AG, Mr. Hersche/ Rütter Gossau, Tel. 071 / 85 14 15

Conveyor
Circular conveyor with closed bills and rigid link chain
Make: Eisenmann
Conveyor type: KF 602
chain length: 74,8 m
Chain pitch: 400 mm
Load of the conveyor system Workpiece with hangers: 30 kg 
Line load: 75 kg/ m
Horizontal arc radii: 800 mm
Arc radii vertical: 2'000 mm
Conveying speed: 1 - 7m/ min
Drive station with continuously variable transmission Drive cable: 0.37 kW
Pendant spacing: 400 mm
Temperature resistance: 250°C

Pre-treatment system
Spray pretreatment with adjustable flat steel nozzles

Degreasing/ Phosphating
Bedtemp: 60°C
Dwell time: 3.3 min
Contents: 4'500 1
Heat requirement (operation): 175'000 kcal/ h
Heating medium: PWW 90/ 70°C
Required water quantity at 1.5 h Heating time: 8,700 1/ h
for operation: 3'800 1/ h
Number of nozzle streams: 10 pieces
Number of flat strand nozzles: 162 pieces
Number of mist nozzles: 16 pieces
Pump flow rate: 150 m³/ h / 2'500 1/min
Pressure increase: 22-26 m WS
Power output: 15 kW
Speed: 2'900 min
Power consumption: 29 A
Fresh water consumption: approx. 100 1/h
Discharge fan Flow rate: 2'000 m³/h
Power output: 0,55 kW
Speed: 1'500 min
Current consumption: 1.55 A

Sinks
Running-in time: 3.3 min
Bath temperature: 60°C
Dwell time: 2.2 min
Bath contents: 4'500 1
Heat requirement (operation): 175'000 kcal/h
Heating medium: PWW 90/70°C
Required water quantity for heating time in 1.5 h: 8,700 1/h
for operation: 4'200 1/h
Number of nozzle blocks: 7 pieces
Number of flat jet nozzles: 126 pieces
Pump flow rate: 118 m³/h / 2'000 1/min
Pressure increase: 26 m WS
Power output: 11 kW
Speed: 2'900 min
Current consumption: A
Fresh water: 500 1/h
Exhaust air fan Flow rate: 2'000 m³/h
Power output: 0.55 kW
Speed: 1'500 min
Current consumption: 1.55 A

Drying
Dwell time: 8.8 min
Circulating air volume: 14'000 m³/h
Circulating air change: 1'300 times
exhaust air man: 1'000m³/h
Heating medium: PWW 90000/70°C
Heat requirement during start-up: 170'000 kcal/h
Recirculation fans: 2 pieces
power output: 1,5 kW
Speed: 950 min
Current consumption: 4.2 A

Robust cabin
Dimensions:
- Width: 4'000 mm
-Height: 2'300 mm
-depth: 1'750 mm
wet lacquering
Filter area:
Pre-filter: 8 m²
-Fine filter: 4 m²
Exhaust air volume: 7'000 m³/h
Engine power: 1,5 kW
Speed: 1'500 min
Current consumption: 3.6 A
powders
Filter area:
Pre-filter: 8 m²
-Fine filter: 62 m²
Exhaust air volume: 8'000 m³/h
Engine power: 2 x 2.2 kW
Speed: 1'500 min
Current consumption: 5.2 A

Hand cabin
Dimensions: 
-Width: 2'000 mm
-Height: 2'000 mm
Filter area: 4 m²
Exhaust air volume: 7'000 m³/h
Engine power: 1,5 kW
Speed: 1'500 min
Current consumption: 3.6 A
flash-off zone
Dimensions:
-Width: 3'500 mm
-Height: 1'100 mm
Filter area: 3.3 m²
Exhaust air volume: 7'000 m³/h
Engine power: 1,5 kW
Speed: 1'500 min
Current consumption: 3.6 A

Baking oven
Interior Fair:
-Length: 12 m
-width: 1,1 m
-Height: 2,4 m
Outside:
-Length approx.: 16 m
-Width: 2 m
-Height: 3,6
Furnace volume: 32 m³
Dwell time: 13 min
max. baking temperature: 250°C
Heat requirement at 250°C : 150'000 kcal/ h
Fuel oil requirement at 75% efficiency: 20 1/h
Circulating air volume: 27'000 m³/h
Circulation air change: 840 times
Exhaust air volume: 1'000 m³/h
Fresh air volume: 1'000 m³/h
recirculation fan
Power output: 7,5 kW
Speed: 950 min
Current consumption: 16.5 A
Airlocks Fan: 2 pieces
power output: 1,5 kW
Speed: 1'450 min-1
Current consumption: 3.5 A

Cooling zone
External dimensions:
-Length: 2'560 mm
-Width: 1'660 mm
-Height: 2'800 mm
Inner mass:
-Length: 2'460 mm
-Width: 1'000 mm
-Height: 2'000 mm
Supply air volume: 8'000 m³/h
Engine power: 2 x 0.2 / 1.1 kW
Speed: 1'000 / 1'500 min
Current consumption: 1.4 / 2.8 A
Exhaust air volume: 8'000 m³/h
Engine power: 0.75 / 2.4 kW
Speed: 1'000 / 1'500 min
Current consumption: 2.8 / 5.9 A

Airflow Powders Robots
Exhaust air degreasing: 2'500 m³/h
Exhaust air Rinse/dry: 2'500 m³/h
Circulating air robot cabin: (8'000) m³/h
exhaust air volume: 5'000 m³/h
Outside air volume: 5'000 m³/h
Engine power: 1,8 kW
Speed: 750 min
Current consumption: 4.7 A

Air volumes Wet painting Robots
Exhaust air degreasing: 2'500 m³/h
Exhaust air Rinse/dry: 2'500 m³/h
Exhaust air robot cabin: 7'000 m³/h
Exhaust air blow-off: 7'000 m³/h
Exhaust air Total: 19'000 m³/h
Supply air volume: 19'000 m³/h
Circulating air volume: 5'000 m³/h
exhaust air volume: 14'000 m³/h
Outside air volume: 14'000 m³/h
Engine power: 3,6 kW
Speed: 1'000 min
Current consumption: 7.7 A
Heat recovery PABA 265 Efficiency of heat recovery: 82
Heat requirement without heat recovery unit and UML at -12° outside temperature and 20° room temperature: 204.4 kW
Heat requirement with WRG and UML: 27.3 kW

Air volume wet painting robot and hand
Exhaust air degreasing: 2'500 m³/h
Exhaust air Rinse/dry: 2'500 m³/h
Exhaust air robot cabin: 7'000 m³/h
Exhaust air hand cabin: 7'000 m³/h
Exhaust air Evaporation: 7'000 m³/h
Total exhaust air: 26'000 m³/h
Supply air volume: 26'000 m³/h
Circulating air volume: 10'000 m³/h
exhaust air volume: 16'000 m³/h
Fresh air volume: 16'000 m³/h
Engine power: 8,8 kW
Speed: 1'500 min
Power consumption: 19,5 A
Heat recovery PABA 265 Efficiency of heat recovery: 81
Heat requirement without heat recovery system and UML at -12° outside temperature and 20° room temperature: 280 kW
Heat demand with WRG and UML: 33 kW


See attached documents
Dimensions (l x w x h) approx.: 40000 x 8000 x 4500 mm
Do you have any questions in relation to the machine? Please contact us.
Gabriela Angelova (Manager Customer Care)

Phone: +49 211 422737 0
Fax: +49 211 422737 17
E-mail: info@surplex.com

auction fee: 15%
VAT: *plus VAT
Delivery terms: EXW Sachseln, ex foundation, unpackaged
Cost Dismantling & Loading: If requested, we can also load your equipment onto the truck for a price of 27,850 EUR. Simply get in touch.
Shipping costs: not included
Payment terms: 100% payment prior to collection
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