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BIESSE Rover A 1632 CNC megmunkáló központ
Németország, 33397 Rietberg

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Nyomtatás
A gép jellemzői
Név BIESSE Rover A 1632 CNC megmunkáló központ
Termékszám 580451
Gyártó BIESSE
Típus Rover A 1632
Gyártás éve 2018
Ekkortól elérhető immediately
Gép minősége még nem használt / új
Helyszín Megjelenítés a térképen Németország, 33397 Rietberg
Megjelenítés a térképen
Szállítási is fizetési feltételek
Szállítási feltételek FCA Rietberg, tehergépkocsira rakodva
Leszerelési és rakodási költségek 1,200€ (kötelező)
Szállítási költségek nem tartalmazza
Fizetési feltételek 100% kifizetés az elhozatalt megelőzően
Technikai adatok
sorozatszám 1,000,026,646
mozgási hossz x-tengely 3,280 mm
mozgási szélesség y-tengely 1580 - 1660 mm
mozgási magasság y-tengely 200 mm
mozgás iránya az x-tengelyen 3,706 mm
mozgás iránya az y-tengelyen 2,294 mm
mozgás iránya az z-tengelyen Z1- 515 Z2-371 mm
szerszámcserélő 12 + 16
főorsó 5-axis 13 KW HSK 63F kW
légszivattyú 250 m³/h
fúrófej függőleges x-tengely 10 pieces
fúrófej függőleges y-tengely 10 pieces
fúrófej vízszintes x-tengely 2 pieces
fúrófej vízszintes y-tengely 2 pieces
fűrész egység x + y
vezérlés NC-Hops 7.0
szoftver bSolid
beállítás méretei (h x sz x m) 7050 x 5034 mm
Hozzávetőleges méretek 13,500 x 2,400 x 2,400 mm
Tömeg kb. 6,000 kg
Leírás
Exhibition machine / subject to prior sale
ATTENTION Images may show accessories not included

Protective device: bumper and light barrier
Changeover contact: 12-way lateral and 16-way travelling
Consoles: 6xEPS automatically adjustable
Lateral stops: 4+2
Chip conveyor belt

incl.
- safety device with bumper and double light barrier
- Modification of the protective device
- 4 x panel base to support the parts on the workpiece support
- Replacement of the standard cable drag of the X-axis, with a closed chain
- Uninterruptible Power Supply (UPS)
- 6 ATS workpiece supports - 24 module carriers
- 6 x Automatic positioning (EPS) for work tables
- Division of the pneumatic system into 2 working areas in X
- 6 rear row stops
- 6 stops of the middle row
- 6 stops of the middle row
- 4 lateral stops
- 2 additional stops (1 left + 1 right)
- 24 Sonsors for monitoring the lowering of the stop
- 4 Positioning aids
- 250 m³/h vacuum pump with cams
- 18 vacuum modules 132 x 146 - H74 mm
- 6 vacuum modules 132 x 75 - H74 mm
- 4 vacuum modules 132 x 54 - H74 mm
- Chip conveyor belt integrated in the machine bed
- Automatic lubrication system
- Processing unit with 5 interpolating axes 13 kW
- Flange for the preparation of a machining unit with 5 interpolating axes for the assembly of aggregates
- Coolant system
- Additional Z-axis carrier
- Drill head BH 30 2L
- Lateral tool magazine with 12 places in the machine bed
- Turret tool magazine with 16 places
- bSolid
- bSolid - Import external formats
- bSolid - 3-axis machining
- bSolid - 5-axis machining
- NC-Hops 7.0 Machine license 5-axis
- Service package SOPHIA


Translated with www.DeepL.com/Translator (free version)

general product information "Biesse Rover A 1632 CNC machining centre
As proof of the quality of its products and services, BIESSE has been ISO 9001 certified since 1995 and operates in compliance with the UNI EN ISO 9001:2000 standard; most of the components used in the machining centres are manufactured by companies within the Biesse Group or come from companies of world renown that have been working with Biesse for years and are listed in the "Biesse Register of Qualified Suppliers".

The acceptance tests of each machining centre include
the following points:
- Checking the machining units and pre-assembled assemblies;
- Non-stop test with simulated machining for a minimum duration of 10 hours;
- Control of the X- and Y-axes positioning and repeat accuracy by means of interferometer laser (VDI/3441 standard);
- Checking the X and Y axes by a software function: the values obtained by the laser test are transmitted to the axis drives to increase the positioning accuracy;
- functional test with drilling and milling on workpieces at all machine zero points.

Structure
The machine bed consists of an electro-welded steel construction, which is reinforced at the most stressed points.
The X-traversing beam consists of 1 an X carriage and a Y beam, reinforced by strong internal plates to minimize deformations due to the bending and torsional moments generated during the operation of the work centre.
A CAD package for solid manufacturing has been used for the design, showing deformations of the structure due to static and dynamic loads. When simulating the working conditions, the most stressed parts of the structure are displayed.
All these features ensure maximum stability, high long-term precision and high quality of production even in the most difficult machining operations.
The support plate for the machining units (Y axis) and the support plate for the Z axis are made of a reinforced structure of light aluminium alloy, which is machined in only one clamping.

Axis movement

Drives
Biesse uses servo motors controlled by digital drives. Digital management of the interconnection between the CNC control and the axis drive.
The Mechatrolink digital system offers:
- Higher feed speed during machining, as the path processing is partly carried out by the drive instead of the CNC control;
- High machining precision thanks to the increase in processing speed;
- High reliability thanks to the reduction of cable connections and shielding against electrical interference that can occur in analogue systems;
- Diagnostic messages directly on the CNC control, which reduces machine downtime.

X axis and Y axis drive
For the movement of the moving column along the longitudinal axis (X axis) and in the transverse direction (Y axis), Biesse uses the pinion-rack solution, which ensures high acceleration and displacement speeds.
The rack and pinion are in accordance with accuracy class 6 (DIN 3962 standard).

Z-axis drive
For the movement of the machining unit vertical direction (Z axis), where the strokes are relatively limited, Biesse applies the solution with recirculating ball screw and preloaded nut to eliminate backlash and ensure repeatability of positioning precision.
The ball screw is driven by a flexible coupling.
The ball screws have accuracy class ISO 5.

Guides of the Axes
All axes move on linear guides with recirculating ball bearing slides.
These are protected against dust and dirt by a sealing lip. The dimensioning and the large distance between the guides guarantee highest precision and an optimal result.

Manual central lubrication
To facilitate maintenance, the machine has 2 central lubrication points. At CNC-programmable intervals, a message is automatically displayed on the screen to indicate the need for lubrication. With a pump included in the scope of delivery, it is possible to carry out the lubrication at these two lubrication points manually. The lubricant is supplied from these distributors:
- Sliding shoes of the X, Y and Z axis linear guides
- X and Y axis rack and pinion
- Recirculating ball nut of the Z-axis

Electrical system
The machine is equipped with command devices (e.g. packages of electrovalves, input/output modules, etc.) mounted near the devices to be commanded and equipped with the electronic circuits necessary for interfacing with the Fieldbus: this has allowed the electrical system
simplified and the technically authorised operating personnel can more easily diagnose faults and maintain the system
Control cabinet
The machine can be supplied with 380/400/415 V - 50/60 Hz.
The electrical cabinet and the components it contains comply with CEI EN 60204-1 and CEI EN 60439-1 standards.
The auxiliary transformer provides the power supply for the PC, for the air conditioning and the fans of the electrospindles, since in many areas the neutral (neutral conductor) is not present.
The electronics are fed by a special stabilized 24 Volt DC power supply unit.

Converter for electrospindle and drill head
Static frequency converter.
The device contains:
- Frequency indicator
- Display of the tool rotation speed
- Diagnostic display in the event of faults
- Reset push button
- Automatic control for the braking capacity of the tool rotation
- Resistance for wasting braking power
- NC programming of the tool rotation speed

Air conditioning for the switch cabinet
The air conditioning system makes it possible:
- A faultless operation of the electronic components of the switch cabinet, even at very high outside temperatures up to 40°C (104°F);

Excellent dust protection, as the electrical cabinet has no fan wheels and is therefore impermeable.

CNC control
Control system BH660 completely based on PC
Thanks to the new Biesse technology WRT (Windows Real Time), which extends the functionality of Windows by the ability to work in real time. Machine control is performed directly from the PC, eliminating all superfluous hardware components.
The machine control software runs directly on the PC and not on a dedicated hardware device.
This simplifies system design and benefits both reliability and precision.

Desktop Personal Computer
Most important technical features:
- CPU Intel(R) Core I7
- 8 GB RAM memory;
- 128 SSD GB hard disk or higher;
- 21.5" LCD colour screen
- Special graphics card
- Keyboard
- Mouse
- DVD Writer
- USB port
- Ethernet card for network connection to office PC

The technical data given in the description can be changed for improvement.
As the PC in the machine controls all processes, BIESSE does not allow the installation of any unauthorized software. Failure to do so may invalidate the warranty.

Statistical Report
All data concerning the machine and the production process are stored to monitor long-term reliability and productivity.
The program can be configured according to the customer's needs, allowing specific times to be recorded, such as machine set-up, monitoring of machining operations, lubrication cycles, etc.
Resume function on profile This function allows the operator to continue machining a part after an emergency stop. The program starts at the exact point where it was interrupted and follows a special restart procedure.
Machining can be resumed if the emergency stop was made during one of the subsequent machining operations:
- An electro-spindle machining operation;
- A drilling cycle;
- a cut with the saw blade;
- an automatic tool change on a band or turret magazine;
- Any movement controlled by ISO lines.

The implementation of this function makes it possible to finish the machining process, avoiding the possible rejection of semi-finished pieces, some of which are made of very valuable materials (e.g. rare woods) and saving the operator time in case of interruptions in programs with a long duration.

Calculation of the covered tool path
The CNC control stores the distance already travelled by each milling tool up to a predetermined maximum distance in metres.
If this maximum value is reached, a warning appears on the screen.
This message appears every time a milling tool has reached its maximum permissible path during machining.
An existing hardware output also allows the additional connection of an external device (e.g. a warning siren or a viewing light) which is triggered when the message appears on the screen.

Teleservice
The Teleservice provides immediate direct access to the CNC control of the machine. In this way it is possible to check the machine data, the user programs, the input/output signals and the variables of the system and to install updated software. The Teleservice provides:
- Real-time service intervention
- Quick problem solution
- Drastic reduction of machine downtimes
- Software update in real time

Teleservice services are free of charge during and after the warranty period.
2294 mm; Z1 = 515 mm; Z2 = 371 mm

Vacuum system
Division of the vacuum system into 2 working areas and 2 clamping areas in X. The machine has been designed to work with up to 2 pumps among those available.

The electro-pneumatic pre-equipment is sufficiently dimensioned according to the number and type of the selected pump.

Auxiliary vacuum system - 2 ranges
It enables the clamping of workpieces by vacuum templates.
At the end of a machining cycle, only the workpiece itself is released. The vacuum template remains clamped and a new part can be placed on it. To enable pendulum machining, contains 4 connections on the left and 4 connections on the right machine side.

Length of the workpiece supports (not included) = 1460 mm.

Remote control RM850.


Safety device according to EC standards, with bumper and double photocell barrier
According to the:
- Machinery Directive 2006/42/EEC;
- Electromagnetic Compatibility Directive 2004/108/EEC;
- Low Voltage Directive 2006/95/EEC.
The bumpers positioned on the machine cover ensure immediate stopping of the machine in case of collision with the operator.
An access request switch limits the speed of the axes within the safety regulations and allows the operator to enter the work area for pendulum machining.
A vertical photocell barrier stops the machine and the workpiece supports with automatic positioning immediately if the operator enters the work area during machining.
When the operator leaves the protected area, presses the start button, the machine resumes machining from the position where it was stopped.
A horizontal photocell barrier checks the presence of persona in the danger zone at the start of the program to provide an additional level of safety for people other than the operator.
These photocells are deactivated during the execution of the program to prevent waste pieces and machining residues from causing the machine to stop by mistake.
Other safety devices are:
- Rear, unbreakable polycarbonate plastic panels and side guards
- Software devices, for operator protection
- Safety tear rope on the front of the machine
- Sound-absorbing cover of the processing unit, 22 layers of overlapping plastic strips (total thickness 16 mm), and transparent unbreakable plastic plate made of polycarbonate allow the operator a perfect overview while at the same time ensuring the highest level of safety. The lateral safety curtain is automatically raised as soon as the processing units are not working
- Emergency stop button on the control unit
- Remote control emergency stop button


Modification of the protective device of the processing unit
to enable the loading of a panel with parts up to 2100 mm in Y.


4 x panel base to support the parts on the workpiece support
Each base is attached to a work table and can be removed manually quickly and easily.


Replacement of the standard cable drag of the X-axis, with a closed chain


Uninterruptible Power Supply (UPS) for the machine Computer
In case of power failure, allows to avoid the loss of data. The maximum time for saving data is from 7 to 10 minutes, depending on the operating conditions.
6 ATS workpiece supports - 24 module carriers
The field of work consists of:
- 2 aluminium supports (1 Li and 1 Re) on which the lateral stops are adjusted
- 6 aluminium workpiece supports. The workpiece supports are guided on linear guides with recirculating ball bearing slide blocks. The clamping is carried out on the front and rear linear guides by means of pneumatic cylinders. The clamping is released by a push button, which is attached to the front of the workpiece support.
- 1 millimetre scale in X for correct positioning of the workpiece supports.
- 6 millimetre scales in Y for the correct positioning of the workpiece clamping devices.
- 24 module supports 132 x 132 x H 41.5 mm with independent pneumatic clamping, to accommodate different clamping systems for workpieces with different shapes and dimensions. Furthermore, the vacuum modules can be rotated by 15° on the module carriers; an ideal solution for moulded parts.
- 24 closures for the module supports without template.


6 x Automatic positioning (EPS) for work tables
"EPS" (Electronic Positioning System) device for the NC-controlled positioning of the workpiece supports and the carriages complete with clamping devices to avoid operator errors.
Fast set-up times are guaranteed by:
- Simultaneous movement of all workpiece supports in X direction and of a vacuum module row in Y direction
- Positioning of a work area while the machine is working: allows machining in shuttle mode without dead times, thus guaranteeing increased productivity.
- The positions of the workpiece supports and vacuum modules are defined and stored in the NC programs.
- For the correct positioning of the clamping elements, the machining operations in progress are displayed on the graphics of the NC control.
- Each workpiece support can be moved individually and is equipped with a motor with a transmission system through pinion and rack.
- Each vacuum module row can be moved individually by means of a motor and toothed belt transmission system.


Subdivision of the pneumatic system into 2 working areas in X
Complements the compressed air system, contains for each module rack the supply of vacuum for the use of vacuum modules as well as the pneumatic supply for the use of clamping cylinders or front contact pressure cylinders.


6 x rear row stop with 115 mm stroke and 25 mm stop extensions
The fences, pneumatically lowerable and CNC-controlled, have a diameter of 22 mm to ensure maximum stability and are prepared to accommodate narrow part clamps, veneer overhang devices and sensors


6 x stop of the middle row, positioned at 670 mm, with 140 mm stroke
The fences, pneumatically lowerable and CNC-controlled, have a diameter of 22 mm to ensure maximum stability and are prepared to accommodate narrow part clamps, veneer overhang devices and sensors


6 x stop of middle row positioned at 1230 mm, with 140 mm stroke
The fences, pneumatically lowerable and CNC-controlled, have a diameter of 22 mm to ensure maximum stability and are prepared to accommodate narrow part clamps, veneer overhang devices and sensors


4 side stops with 140 mm stroke (2 left + 2 right) complete with pneumatic equipment
The fences, pneumatically lowerable and CNC controlled, have a diameter of 22 mm to ensure maximum stability and are prepared to accommodate narrow part clamps, veneer overhang devices and sensors.
The stops can be manually positioned along the Y-axis
It comprises 2 aluminium supports (1 Li and 1 Re) on which the lateral stops are adjusted.


2 additional stops with 140 mm stroke (1 li + 1 re)


24 x sensor for monitoring the lowering of the stop
One sensor is required for each individual stop.
The sensors are included for machines FT with unloading system or loading/unloading system and its preparation.


4 positioning aids for vacuum module height = 74 mm
The positioning aids, which are automatically lowered by the NC control, make it easier for the operator to load and unload heavy and/or large workpieces. Each positioning aid can carry 36 kg (with 7 bar). Contains the pneumatic preparation for positioning aids.


250 m3/h vacuum pump with cams
Operation from non-contact cams which gives high efficiency without the need for lubrication.
The vacuum pumps with cams do not require expensive maintenance services.
18 x vacuum module 132 x 146 - H74 mm
with high frictional resistance and integrated vacuum seal.
The surface of the module with a high coefficient of friction ensures safe clamping due to the large area on which the vacuum acts.
The easily replaceable seal is located on the outer circumference of the module to increase the vacuum area. This seal is pressed in to fit exactly to prevent it from coming off during handling of the plate.
Each module is easily removed and pivoted on the trolley in a 15° grid.
Total height, trolley included, 115.5 mm.


6 x vacuum module 132 x 75 - H74 mm
with high friction surface, integrated vacuum seal and rubber discs for better clamping of the workpiece.
The total height including module carrier is 115.5 mm. The use of this vacuum module allows the workpiece to be machined with large tools, angle units or the 5-axis head and allows finish machining even with remnants.
Each module can be easily removed and rotated on the module carrier in a 15° grid. The surface of the module with a high coefficient of friction ensures safe clamping due to the large area to which the
Vacuum works.


4 x vacuum module 132 x 54 - H74 mm
with high frictional resistance, integrated vacuum seal and rubber discs for better clamping of the workpiece.
The total height including module carrier is 115.5 mm. The use of this vacuum module enables the workpiece to be machined with large tools, angle units or the 5-axis head and allows finish machining even with remnants.
Each module can be easily removed and rotated on the module carrier in a 15° grid. The surface of the module with a high coefficient of friction ensures safe clamping due to the large area on which the vacuum acts.


Chip conveyor belt integrated in the machine bed
For the automatic removal of waste pieces and machining residues.
The waste pieces are conveyed by the conveyor belt into a collecting container on rollers (supplied with the conveyor belt), which is placed to the right of the machine.


Automatic lubrication system
At intervals monitored and controlled by the CNC control, the pump lubricates the components without stopping the machine or requiring operator intervention.
When the level of the reservoir tank reaches the minimum mark, a message appears on the operator screen.


Machining unit with 5 interpolating axes 13 kW (17.4 HP), with HSK F63 adapter
Liquid-cooled
This machining unit allows CNC-controlled interpolation of the milling spindle with 5 axes. A brushless drive motor, digitally controlled and equipped with a harmonic reduction gear without any backlash, controls the alignment of the machining unit. The 5-axis head is mounted directly on the Z-axis carrier, has no additional pneumatic stroke and therefore has a much higher machining precision. Due to its relatively small dimensions, this machining unit can machine areas on the workpiece that other 5-axis units available on the market cannot reach. The milling spindle is equipped with 2 front ceramic bearings and 2 rear ceramic bearings which are designed for the highest speed ranges and are protected against the penetration of dirt or dust by overpressure. A blow-off device cleans the tool holders during the tool change. The heat generated during machining with the milling spindle is dissipated via a unit for cooling the liquid.
The 5-axis head does not require regular lubrication, but is provided with lifetime lubrication.
Three channels with compressed air (installed inside the machining unit) allow the use of edging units with 3 air channels, copying units, units with blower, etc.
The electro-spindle is equipped with an internal protection system that includes the following functions:
- a sensor to control the vibrations generated by the tool, to verify the tool balancing and the stresses during machining;
- a sensor for monitoring the temperature of the motor;
- a sensor for monitoring the temperature of the front ceramic bearings.
If one of the monitored values reaches the first safety threshold, a warning is displayed on the monitor. If the intervention fails and a second threshold is exceeded, the machine is stopped to prevent damage to the electro-spindle.

Technical data:
- 11 KW (15 HP) from 12.000 rpm to 20.000 rpm, insert S1
- 13 KW (17.4 PS) from 12,000 rpm to 20,000 rpm, insert S6
- Max. Speed: 24.000 rpm
- C-axis: 360° infinitely rotatable
- C-axis rotation speed: 18 rpm
- B-axis: 360° infinitely rotatable
- Maximum angle in undercut: - 10
- B-axis rotation speed: 18 rpm
The programming of machining operations at 90° to a machining plane with the 5-axis head can be programmed with bSolid or BiesseWorks Advanced.
They allow:
- Define a "virtual" machining plane with a specific orientation in space and program machining operations in this plane;
- Define the orientation of the machining unit and position it at 90° to the machining plane. The programming of machining operations that require interpolation with 5 axes (e.g. free-form surfaces) can be done with bSolid (with the additional module for 5-axis machining) or with different software packages available on the market, if approved by Biesse Spa.
This software includes the control of the angular position of the unit.
During machining, bSolid checks for possible collisions of the moving parts with the workpiece supports (including the locked piece).
There is no control over the actual worktable set-up, but the operator must check the possible collisions himself.


Flange for preparing a machining unit with 5 interpolating axes for the assembly of units
It includes a flange mounted on the electro-spindle of the machining unit with 5 interpolating axes, equipped with 4 conical seats positioned at 90° for the unit alignment.


Coolant system
The unit is equipped with a liquid level indicator and can cool two electrospindles or one electrospindle and one drill head (liquid cooled).
The coolant system ensures longer life of the machining units even during most heavy operations by keeping the temperature within normal levels.
The coolant system is equipped with an internal flow regulator, with alarm signal in case of insufficient flow.
Absorbed power: 1600W


Additional Z-axis support for machining units, with independent Z-axis
Can accommodate a boring head, and/or a multifunctional unit or a milling unit for horizontal milling in addition to the main machining unit.
The Z-axis carrier is CNC controlled by a brushless motor and ball screw. This enables shorter machining times.


Additional price for boring head BH30 2L with automatic lubrication


Lateral tool magazine with 12 places in the machine bed
Installed directly on the machine bed; for up to 12 tools or aggregates; this magazine allows tool change in a short time.
data:
- Distance between the tool places: 120 mm
- Max. diameter at full occupancy for 10 tools: 115 mm and for 2 tools: 100 mm
- Aggregates: see layout "tool changer
- max. tool diameter: 300 mm
- max. tool length: ISO 30 = 273 mm HSK = 280 mm - see layout "tool changer
- max. tool length for positions 1, 2, 7 and 8: ISO 30 = 217 mm HSK = 225 mm - see layout "tool changer".
- max. single tool weight or weight for angle aggregate incl. tool: 7,5 kg
- max. total weight: 48 kg


Turret tool magazine with 16 places, installed directly on the machining unit X
Travelling in X on the extension arm, up to 16 tools permanently available on the machine, for the fastest possible tool change.
data:
- Distance between tool places: 113 mm;
- Max. loadable tools: 16;
- Aggregates: see layout "tool changer";
- max. tool diameter: see layout "tool changer";
- max. tool length: see layout "tool changer";
- max. single tool weight or weight for angle aggregate incl. tools: 6.0 kg with standard tool holder and 10.0 kg with reinforced tool holder
- max. total weight: 55 kg.

If the standard swarf deflector is used, the two tool holders should be removed from positions adjacent to the discharge.


bSolid
Software package runs in the Windows environment, allows to design the final product, define the machine, define the work table setup, simulate the part machining on a 3D model machine and generate the programs needed for the machine.


bSolid - Import external formats
Modules for the import of external files.
The module allows opening the files with display of 2D and 3D geometries in the CAD environment bSolid, so that they are confirmed or modified before they are processed.


bSolid - 3-axis machining
Module for surface roughing and finishing with special tools and interpolating movements in the 3 axes X, Y, Z.
The module contains commands for assigning finishing and/or finishing operations to a surface.
In the following modes: parallel, radial, concentric, spiral, constant Z and tracking of the curve.
bSolid - 5-axis machining
Module for surface machining with 5-axis unit and interpolating movements on all 5 axes (X, Y, Z, C, B).


NC-Hops 7.0 Machine license 5-axis
Workcenter Multi
Automatic suction suggestion
Postprocessor


Service package SOPHIA


The warranty of this machine has expired! With the purchase of this machine you agree to this condition. The guarantee can be extended by Biesse at a charge. The costs amount to 2% of the list sales price for a further 6 months. This extension is always calculated from the end of the factory warranty!  
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