DMG MORI CTX beta 1250 4A CNC-svarv

Technical data:

• Maximum diameter over the bench: 540mm
• Maximum turning diameter: 340mm
• Distance main spindle - counter spindle (without chuck): 1 470mm
• Maximum tool length for counter spindle (machinable): 1 135mm
• Max. bar capacity diameter: 102 mm

• Max. X-axis stroke: 490 mm
• Max. Y-axis stroke: 200 mm
• Max. Z-axis stroke: 1 200 mm

Main and counter spindle:

• ISM102 integral motorized spindle
• Drive power 40/48 KW (S1-100%ED / S3-40% ED),torque 570/680 Nm (S1-100°/ ED / S3-40%ED), 4000 rpm
• Partially hollow hydraulic clamping device for main and counter spindle, inner diameter of drawtube 104 mm x depth 848 mm
•  2 C-axes with spindle breaking system (hydraulic)
• 2 x 12-hole hexagonal turret VDI 40, DIN 69880 attachment with precision interface (Trifix) and tool drive
• connection 8 drive to DIN 5480
• Y-axis carriage 1
• Slide on counter-spindle
• Direct measuring systems, glass scales in axes X1, X2, Y1 and Z1, Z2, Z3.

• direct tool drive for turret I at ll, axe Y for carriage Il including Iinear measurement adjustment
• Tool-holders I and Il, 2 x 12 tool stations, attachment DIN 89 880.
• VDI40 with precision interface (Trifix),
•  Direct tool drive I at ll
• Liquid-cooled disc turret motor
•  Position of tools 12 x 30ᵉ
• speed range 40 - 10,000 rpm
• Max motor power at S6 (40%ED) 14.2 kW, max. torque at S6 (40% ED) 34 Nm
• Carriage Il for Y axis, stroke +/- 40 mm
• Electric/hydraulic preparation for receiving steady rest head on turret with foot pedal, output for lower turret with DirectDrive.

• Tailstock function for the tailstock spindle, including foot pedal,mechatronic control of thrust force, switchable via NC
• 2.5 - 6 kN, CTX beta / beta TC
• 2.5 - 6.5 kN CTX 2500/700 / 1250

Cooling:

• Hinged belt chip conveyor with tank included

F0022

•  Extension of chip conveyor guard by 300 mm

B-F01151 Compact coolant system, consisting of:

•  coolant tank, 980 litres /259.9 gal.
•  8 bar/20 Litre/min and 20 bar/25 litre /mln (theoretical pump performance) (116 psI/5.2 gal/min and 290 pri/6.6 gal/min programmable via M-functlons coolant supply through turret disc to all stations
•  band filtration unit, grade of filtration 40 µm/1.57 µ inch
• coolant chill, 4.5 kW (6.03 hp)
•  level controlled

B-B0011 Mandrel cleaning device for main spindle, external
B-B0011G Chuck cleaning device for counter-spindle, external
B-B0040 Cooling through the centre of the main spindle
B-B0041G Counter-spindle coolant system
B-Z0400 Sprinkler valve
B-Z0262 Cleaning the safety glass in the work area door, including the slider 
B-H0041 Oil mist extraction, mechanical, 1100m'/h, filtration class H13

• B-Z0205  4-colour signalisation lamp
• 8-H7050 Automatic door for working area, electrical
• B-L7000 Standard Profibus electrical interface for 6-axis robot

• B-S133 Mandrel THW315 104 SCHUNK
• B-S133G Mandrel THW315 104 for counter spindl
• B-Z0830 Design variant: black
• B-Z7080 Tropicalisation package for temperatures up to max. 40°C, including:Cooling unit for electric cabinets (up to 40°C)

• B-A0130 8 functions M entries/outputs
• 8 entries
• 4 outputs 2 amperes
• 4 potentially available outputs
• B-A0411''  Tool breakage monitoring
• Easy Tool Nonitor 2.0
• Simplified holistic view of the actual state of the tools in Side Screen of CELOS
• Setting of one monitoring limit for each tool selected from the tool list.
• Easy teaching function to measure monitoring limit, with manual modification/creection of the fixed values
• Tool fracture and wear monitoring
• Process analysis and optimizatation
• Easy Tool Monitor 2.0 is only available in connection with Siemens Operate 4.7
• B-A0347'' Multi-thread cycle 2.0: Cycle to create position orientated threads with free contours, pitches and free number of treads. 
• 4A: Simultaneous use of upper and lower turret for higher productivity (2 channels)
• Targeted overlapping of threads with cross-holes, e.g. redirection systems, with ball screws nuts are possible (Available with Siemens Operate starting with version 4.5)

Machine with robot interface
Robot cell not included with machine
Cell available on request only