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General Information
Manufacturer: SCHULER HYDRAP GmbH & Co. KG
Machine Type: SHC 1000-4.0x2.5
Serial Number: H/7761
Year of Manufacture: 2004 / Retrofit in 2021 to V5, including import of DXF/DWG documentation
Board Machine – Key Data
· Production capacity: 230,000 tons/year
· Maximum speed: 500 m/min
· Net working width at the paper roll: 4.0 m
RDM board machine with Forming section by VALMET, press section by VOITH, headboxes by KADANT, and drying and ventilation technology by BRUNNSCHWEILER, , step winder by JAGENBERG.
Main Technical Parameters:
- Minimum reel entry width: 400–500 mm (depending on model)
- Maximum reel entry width: 1,600–2,800 mm (depending on model)
- Minimum trim: 0–5 mm
- Maximum trim: 65–80 mm
- Number of sheets per width (min./max.): 1 / 3–5 (depending on model)
- Minimum sheet cut width: 300–350 mm
- Maximum sheet cut width: 1,600–2,800 mm
- Minimum sheet length: 390–500 mm
- Maximum sheet length: 1,600–1,650 mm
Main Technical Parameters
· Total capacity: up to 1,550 t/day (design capacity)
· L1: 280 t/day – HD pulper 26 m³
· L2: 550 t/day (design 700 t/day) – LC pulper 70 m³
· L3: 160 t/day – Mechanical pulp
· L4: 160 t/day – Broke line
· L5: 160 t/day – Chemical pulp
· FFD line: 250 t/day UBC or 450 t/day mixed waste
· UBC cleaning: LC pulper 15 m³, shredder, bale press
· Coarse screen openings: 1.8 mm / Fine screen slots: 0.15–0.25 mm
Generally reconditioned WALDRICH-COBURG 17 S - 10 FP 300 NC portal milling machine with stable portal design and 100 t table load for demanding tool and mold making.
Highlights
Generally overhauled by Waldrich Coburg in 2016
Sinumerik 840D Sl
Various interchangeable heads (including Nutator milling head with HF spindle)
Extremely stable and good mechanical engineering quality
WALDRICH-COBURG MC 2500 Portal Milling Machine with Shuttle Table for demanding tool and mould making.
Highlights
Sinumerik 840D
Various interchangeable heads (including Nutator milling head with HF spindle)
Extremely stable and good mechanical engineering quality
There are a total of 2 similar machines available. Please contact us for further information or a package price.
The SHW PS 3000C – 5-Axis Gantry-Type Machining Center with Universal Milling Head delivers outstanding precision and performance in large-scale machining.
Equipped with a 37/55 kW main drive, speeds up to 6,000 rpm, a Heidenhain TNC 640 control, and a 120-tool chain magazine, it ensures maximum efficiency and reliability.
The table (2,000 × 1,600 mm, swing diameter Ø 2,600 mm) supports workpieces up to 15,000 kg.
A universal swivel head (A ±120° / C +90°–270°), feed rates up to 30,000 mm/min, and a zero-point clamping system with pallet table guarantee exceptional flexibility, accuracy, and productivity.
The new, professional, high-end door blank pressing line from Kraft and Bürkle for door production. The line was commissioned around 2022/2023 and had a new price of approximately € 7.5 million.
Technical specifications (door blank)
• Workpiece length approx. 1500 – 2500 mm
• Workpiece width max. approx. 1250 mm
• Workpiece thickness approx. 40 – 65 mm
• Workpiece weight max. approx. 120 kg
Professionally overhauled surface finishing system with manufacturers Bütfering, Bürkle, Venjakob, Cefla, and Kraft - Alphamatic for door painting.
The professionally overhauled surface finishing system with manufacturers Bütfering, Bürkle, Venjakob, Cefla, and Kraft - Alphamatic for door painting was commissioned around 2020. The machines were overhauled around 2018, and the control system was modernized.
New and professionally partially overhauled laminating system with manufacturers IMA, Kraft, Costa and Homag for door production.
The new and professionally partially overhauled laminating line for door production, equipped with IMA, Kraft, Costa, and Homag, was commissioned in 2022/2023. The new machines and overhaul costs amounted to approximately € 5.4 million.
The plant was designed for the electroplating of ABS and ABS/PC plastics. Construction and test operation were completed in 2020; no regular series production was initiated.
The installed process technology is supplied by Atotech and MacDermid Enthone.
The system is fully automated and equipped with an IT infrastructure capable of storing and managing up to 1,000 different technologies and process parameters.
