Кромкооблицовочный станок BRANDT PROFILINE KDF 660

The machine was completely serviced in July 2022. The top pressure rollers were completely replaced and the glue pot overhauled.


Single-sided edge banding machine in right-hand version for hotmelt gluing incl. 
LIGMATECH recirculation

• Type: ZHR02/R/065
• year of construction: 2006
• Serial number: 0-305-08-2992
   
• Quick change gluing part for hot melt glue. Processing of PU-glue granulate possible under consideration of the glue processing instructions.
• Glue supply leak-proof underneath the glue roller.
• Fine dosage of glue to the workpiece by means of glue roller, no adjustment to workpiece thickness required.
• Glue roller rotation direction either synchronous or counter-rotation.
• Glue temperature monitoring by means of electronic thermostat.
• Automatic glue temperature reduction during work interruptions.
• Infrared hot melt activation.
• Automatic edge magazine for rolls and fixed lengths, incl. roll plate diam. 800 mm.
• Equipped with reinforced pre-cutting shear for thick PVC/ABS max. 3 x 45 mm.
• Standard equipment with edge and workpiece distance monitoring by means of optical display.
• Heavy pressure zone with driven, pneumatically actuated main pressure roller and 3 free-running holding pressure rollers.
• Standard equipment with automatic central lubrication for the transport chain.
• Motorized adjustable top pressure.
• Control panel at the machine infeed.

Electronic control system power control PC 20+
BRANDT control system with color graphic user interface for easy and comfortable operation and programming.

• Swiveling control panel at the machine infeed
• Durable short-stroke foil keyboard
• Color graphic flat screen
• Industrial PC with compact flash disk as mass storage device
• Aggregate function keys with LED status display
• Operator guidance supported by color pictograms
• Online language switching between various foreign languages
• Display of the main machine target and actual states
• Status messages in plain text
• Easy selection and correction of line points
• Simple possibility of axis adjustment (with corresponding aggregate version)
• Online help in plain text via help window that can be called up at any time
• Production data acquisition for production time edge length and number of workpieces, as daily and total value.
• Inspection and maintenance interval display
• Remote service possibility by integrated modem and installed service software
• Storage of machining programs
• Production according to machining programs
• Data backup of machining programs.

Fan for electronics controller. Module built into the control cabinet for ventilation of the electronics controller.

Electrical equipment with modular control system for increased operator comfort.

Electronic stabilization of the internal 24 V control voltage.

Modem for remote service and maintenance of the machine via the public telephone network. This requires an on-site analog telephone connection to the machine. Outside the warranty period, use of the remote service and maintenance services is subject to our valid remote service charge rates.

Noise protection cladding including central [1] suction nozzle diam. 160 mm as well as chip catcher box for scraper chips with suction nozzle diam. 100 mm. For machines with a jointing milling unit (KDF machines), additional suction nozzle diam. 120 mm.

Permissible ambient temperature min. +5 degrees/ max. +35 degrees Celsius, for the electrical and mechanical operability of the machine. The processing guidelines of the glue and edgeband manufacturers must be observed.

In case of mains voltage fluctuations greater than +/- 10 %, a voltage stabilizer must be installed at the place of use.

Machine deliveries for EU countries safety-engineered according to EC Directive 98/37/EC.

Technical data:

• Edge thickness 0.4 12 mm
• Roll cutting max. 3 x 45 mm resp. 0,8 x 65 mm
• workpiece thickness 8 60 mm
• Feed rate variable 8 16 m/min.
• When selecting the form cutter, the automatic changeover to 11 m/min. takes place.
• Electricity 400 V 3 Ph. - 50 Hz
• pneumatic connection min. 6 bar
• connected load approx. 15,5 kW
• Total length 6.360 mm
   

G.0001 number : 4876 1 x right TOOL SET R = 2 MM

G.0002 number : 0501 1 x right HEAVEN INSIDE LIGHTING 3 LAMPS
for machine types KDN/F X60 to X90

G.0004 number : 0933 1 x right MOTOR HEIGHT ADJUSTMENT UPPER PRESSURE
by input from PC 20+, movement of top pressure to workpiece thickness.
Fitted as standard in KDX 500/600 from length X80, in KDX 700/900 from length X60.
(Only in connection with PC 20+ control)

G.0007 number : 0941 1 x right F.PROGRAM ADJUSTMENT INLET RULER
Includes motorized single-axis adjustment of the adjustable inlet ruler on KDF machines to chip removal. - (Only in combination with PC 20+ control)

G.0010 number : 0943 1 x right RATE F. PROGRAM ADJUSTMENT PRINTING ZONE
Includes motorized one-axis adjustment of print zone to edge thickness.
(Only in combination with PC 20+ control)

G.0013 number : 0041 1 x right INSERTION RIBBON ADJUSTABLE
in connection with prefixed joining part.

G.0016 number : 0047 1 x right EXTENSION INLET RIBBON BY 300 MM

G.0017 number : 0048 1 x right ADDITIONAL RAIL LAMINATE OVERPLAY FOR 0041
Additional rail for the adjustable infeed ruler (0041) for maximum 10 mm laminate overhang. Minimum workpiece thickness: 16 mm

G.0019 number : 2035 1 x right QUICKMELT - APPLICATION UNIT
Additional price for Quickmelt application unit and quick-change, small-volume Quickmelt application unit, instead of the standard application unit.

G.0020 number : 2068 1 x right STANDARD APPLICATION UNIT CHANGEABLE PU-LEIM
Additional quick-change standard[1]application unit, with electrical plug-in connections. With special Chemcoat inner coating for simplified glue pot cleaning.

G.0022 number : 2620 1 x right AUTOMATIC EDGE INLET
for quick change of different roll[1]edges up to 3 mm thickness. The edging material is motorized from the roller plate to the working position.

No manual magazine adjustment required if the edge height is adapted to the respective workpiece thickness.

G.0025 Number : 2215 1 x right SEPARATING AGENT INDICATION WORKPIECE
Release agent indication at the top and bottom, for better glue residue removal on the machined workpiece.
Manual adjustment in case of workpiece protrusion change.

Only in connection with joint milling machines!

F.01 Number : 4722 1 x right JOINING MILL 2 X 2,2 KW 200 HZ FG 3520
For joining before the gluing part, spindle adjustment vertical, electro-pneumatic control horizontal, 2 motors (1 x synchronous, 1 x counter-rotation), max. chip removal / stroke 3 mm

(The maximum chip cross-section depends on material and feed speed) Cover hood with suction nozzle diam. 120 mm.

Equipment without joining tools


F.0101 number : 4792 1 x right JOINING MILL SET 42 MM DIA (FOR VKNR 4722/4730)
for use on jointing cutter unit VKNR 4722 and VKNR 4730.
2 fixed DIA jointing cutter heads diam. 100 x 48 x diam. 30 mm, Z = 3 + 3
with double keyway 8 x 3 mm
max. workpiece thickness 42 mm

N.01 Number : 4174 1 x right AUTOMATIZATION KIT II FOR 2-ROAD MACHINE
consisting of:

• 3175 - PNEUMATIC ADJUSTMENT CAPS CHAMFER/STRAIGHT
• 5762 - PNEUMATIC ADJUSTMENT SCRAPER

for the 1st pre-milling machine VKNR 4062 or BF 6240 / VKNR 4150:

• 4189 - PNEUMATIC ADJUSTMENT MILLING UNIT
• 4199 - PNEUM. 2-POINT-ADJUST. VERTIC. TASTR.

for setting/unsetting and for switching from pre-milling (with overhang) to face milling.

for the 2nd flush milling machine BF 6245:

• 4189 - PNEUMATIC ADJUSTMENT MILLING UNIT
• 4199 - PNEUM. 2-POINT ADJ. VERTIC. TASTR.
• 4211 - PROGRAM ADJUSTMENT SIDE IDLERS

for insertion/extension.
Automatic switching from thin edge with 13 degree bevel, radius PVC/ABS and solid wood edges up to 12 mm.

N.04 number : 3130 1 x right KAPPAGGREGAT FASE/STRACE 2 X 0,35 KW HL 6110
For trimming the front and rear edge protrusion with pulling trim cut for high accuracy.
Edge dimension: max. 12 x 40 mm / max. 3 x 65 mm
2 motors each 0.35 kW, 200 Hz, 12,000 rpm.
swivel range straight to chamfer crosscut 0-15 degrees
Equipped with 2 crosscut saws diam. 100x32x2,6 mm Z = 30

Feeding speed:
up to 4 mm edge thickness max. 16 m/min.
from 4 mm edge thickness max. 14 m/min.

N.07 Number : 3177 1 x right PNEUMATIC 2-POINT CUTTING CAPS
For flush capping or capping with material addition.
In case of material addition, the finishing of the protruding edges is done with the form milling unit.
Can be used on all machines with form milling units of the series KDX 600 - 900.

N.10 Number : 4062 1 x right PRE-MILLING UNIT 2 X 0,55 KW 0 GRAD VF 6210
for flush milling in the OPPOSITE of the upper and lower edge material protrusion.
2 motors arranged one above the other, vertically indexing, manual 30 mm lateral movement. Height adjustment of the upper motor with the upper pressure.
Digital counter for quick adjustment.
Edge thickness max. 15 mm
workpiece thickness max. 8 - 60 mm
2 WPL - cutters diam. 70 x 20 x 16 mm, Z = 4

N.13 number : 4155 1 x right MILLING GRID 2 X 0,55 KW SAME RUN BF 6245
For milling the upper and lower edge material protrusion, vertically and horizontally tracing.
Height adjustment of the upper aggregate with the upper pressure.

Manual version

Functionality selectable from the control panel: 2 working positions: Flush and radius milling. All positioning axes with digital counters for quick adjustment.
Equipped with combi cutters for flush and radius milling. Radius setting by VKNR 4876 (r = 2 mm) or VKNR 4877 (r = 3 mm).
Edge thickness max. 8 mm (KDX 500)
Edge thickness max. 12 mm (KDX 600 - 900)

N.16 Number : 4215 1 x right MORE PRICE PROGRAM ADJUSTMENT FOR EDGE THICKNESS
Use instead of pneumatic adjustment VKNR 4189 on flush router VKNR 4155/BF 6245
Includes motorized stepless axis adjustment, suitable for chamfering or radius routing of the outer edge of the glued-on edging material.

N.19 Number : 4803 1 x right SHAPE MILLING GRID TOP+BOTTOM 2 X 0,35 KW FF 6220
For form/flush milling of head edges on post[1]and softforming parts and corner roundings of thick PVC edges. Wood edges conditionally possible, depending on preliminary tests.
Optional radius or chamfer milling cutter can be set up.
Limitations with loose center layers on post/softforming parts and extremely thin melamine/foil edges and surface materials.
2 motors each 0.35 kW, 200 Hz, 12000 1/min. Edge thickness max. 3 mm (radius) Workpiece thickness max. 60 mm Feed speed max. 11 m/min. Including pneumatic 2-point[1] adjustment chamfer/radius. Equipped with 2 radius milling tools.

N.22 number : 5760 1 x right DRAWING BLADE WITH QUICK CHANGE HEADS ZK 6510 ​​​​​​​
Scanning from top, bottom and side.
For chamfering or rounding pre-milled PVC edges.
Max. Edge thickness 3 mm.
Height adjustment of the upper device with the upper pressure, including 2 quick change heads for easy radius change, with 2 WPL profile knives.
Radius setting by VKNR 4876 (r = 2 mm) or VKNR 4877 (r = 3 mm).

N.26 Number : 4505 1 x right FINISHING AGGREGAT FA10 TOP / BOTTOM
for finishing the longitudinal edge consisting of:

• Finishing unit glue joint
• for glue residue disposal
• height adjustment with the top pressure - carbide knife

N.28 number : 2220 1 x right CLEANING DEVICE WORKPIECE
Spraying device for cleaning agents on top and bottom edges of workpieces to remove release agent and adhesive residues. Installed in front of the buffing unit.

N.31 Number : 5330 1 x right BLAZE AGGREGAT 2 MOTORS FP 6810
To grip the edges on the top and on the bottom.
2 motors 0,18 kW each, individually suspended, inclination and height adjustable.
Height adjustment of the upper motor with the upper pressure.
2 molleton discs diam. 150 x 20 mm

E.01 number : 0665 1 x right INTERFACE ELECTRIC/MeCHAN. ZHR01/ZHR02/ZHR15
Electrical and mechanical preparation of an edge banding machine for the attachment of the Ligmatech workpiece return units ZHR 01 / ZHR 02 / ZHR 15 to ensure a safety function in accordance with the regulations. Показать перевод