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Auction 'Surplex Woodworking Auction (October II)': lot no. 66 GIARDINA G 02/05 Varnish Application Machine
Germany, 87647 Kraftisried

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in 23 day(s) 19 hrs
22/10/2020, 10:36
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19,000
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19,500€
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Closing time
in 23 day(s) 19 hrs
22/10/2020, 10:36
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Machine details
Name GIARDINA G 02/05 Varnish Application Machine
Item No. 605951
Manufacturer GIARDINA
Model / Type G 02/05
Documents
G02-05.pdf
Walzauftrag.pdf
Year of manufacture 2019
Machine available from immediately
Machine condition good
Location Show on map Germany, 87647 Kraftisried
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Description
GIARDINA roller coater G 02/05 1.300

with three frequency controlled drives and PLC control

Demonstration machine

The machine is suitable for the application of liquid media to flat workpieces.

Three (3) speeds of the machine are frequency controlled:

- feed, counter pressure roller, designed as a conveyor belt

- Application roller, synchronous counter-rotating

- front dosing roller synchronous- counter rotation

The drives are infinitely variable via frequency converters.

The settings can be stored in the SCHNEIDER PLC.

object data:
  •     lengths: mm500 - endless
  •     Widths: mm50 -1.300
  •     Thicknesses: mm3 - 80
  •     Working height: mm900 +/- 20
  •     Feed speed m/min: 7 - 21 (12 m/min = 50 Hz)
  •     Operating side: working direction from left to right, operation and HMI left
  •     (Switch cabinet on the machine)
  •     Standard colours RAL 7035
  •     CE standard

The machine is suitable for the application of liquid media to flat workpieces.

Three (3) speeds of the machine are frequency controlled:
- feed, counter pressure roller, designed as a conveyor belt
- Application roller, synchronous counter-rotating
- front dosing roller synchronous- counter rotation

The drives are infinitely variable via frequency converters.
The settings can be stored in the SCHNEIDER PLC.

transport system:
The conveyor belt is made of solvent-resistant and antistatic PVC, with TPU coating, precise self-centering.
The free-running PVC belt guarantees an excellent transport surface for small and large workpieces and minimum workpiece thickness.
With this design, belt tracking is impossible even with large and heavy workpieces.
The transport system with underneath counter pressure roller guarantees an extremely clean application even with minimal application quantities.

Application unit with application and dosing roller:
This unit allows a micrometric adjustment of the distances between dosing and application roller as well as between application roller and workpiece.
This allows precise and minimal application quantities to be processed.
The adjustable speeds of the dosing rollers in synchronous or counter rotation determine the exact application quantity.
An exact synchronization between applicator roller and feed speed guarantees an excellent surface.

Height adjustment:
Electronic, micrometric adjustment of the working thickness is carried out via precision trapezoidal spindles and angular gears with control via the machine control system.

Coating supply:
The lacquer supply is done by a 50 l/min. double diaphragm pump.
The tubs for the lacquer return as well as the drain channels are extendable, allowing easy machine cleaning.
All tubs for the drain and paint return are made of stainless steel and are included in the scope of delivery.

Washing cycle:
The machine is equipped with a CE-compliant wash cycle function. This means that after the commission production, the machine with the remaining application medium in it is put into standby mode after the material supply has been interrupted and drained to a minimum.
The racks are moved by the operator to the limit switches within seconds.
The control system has an automatic wash cycle in which the dosing roller and the application roller are synchronized. At the same time, the circuit is filled with solvent, with which the two rollers are washed self-cleaning. After a few minutes the rollers are cleaned by the operator and the machine is filled with the new medium.

General description:
The machine is controlled by a programmable SCHNEIDER PLC. The operator interface consists of an industrial HMI (Weintech), for controlling the machine functions. Display of alarm and status messages and access password in three levels.
The display unit guides the operator through the start-up and operation functions of the machine and also displays special diagnostics in case of problems in the operation function.
The console is equipped with the appropriate control display and emergency stop and is located on the operator's side of the machine.

Electrical devices:
The electrical system is IP 65 / IP 54 (ATEX optional).
The electrical power equipment such as main switch, fuses, remote switch and automatic thermal relays etc. are located in a separate switch cabinet.
The control panel is supplied with low voltage 12/24 V.
The electrical components are from SCHNEIDER,
the control and electronics SCHNEIDER PLC, type Modicon TM241
Program memory, SD card.

The machine is manufactured according to CE standards, control cabinet VDE.

Included in delivery:
One (1) paint supply with Wagner Zip 50 low-pressure diaphragm pump
Double diaphragm pump for material transport and circulation systems.
Up to 8 bar and 80 l/min.
- one (1) cleaning trough in stainless steel
- one (1) drain template in stainless steel
- one (1) insert template in PP for direct filling
- Material hoses and intake connection
- Ball valves
- one (1) set of squeegees in carbon steel or Volkulan

Technical data:
max. working width: mm1.300
Working height: mm900 +/- 20
Material - height adjustment: mm0 - 80
min. material thickness: mm(0) 5
Feed speed m/min: 7 - 21
Feed rate: kW 0,75
Counter pressure roller (under the conveyor belt): mmØ 240 x 1.450 /1.750

Application roller:
Application roller rotation speed: m/min7 - 21
Rubber thickness:mm20
Dimensions of the application roller: mmØ 240 x 1.750
Hardness of the rubber coating: SH 40
Drive power: kW 0,75 frequency controlled
    
Dosing roller:
Dosing roller rotation speed: m/min 7 - 21 in co- and counter-rotation
Surface chrome-plated
Dimensions of the metering roller: mm Ø 165 x 1,450 / 1,750
Drive power: kW 0.37 frequency controlled

Total installed capacity: kW 3.0
Total weight of the machine: kg 1.500
Overall dimensions: mm approx. 1,000 x 3,220 x 1,550 L/W/H
Technical details according to the machine layout.
Technical details
Dimensions (l x w x h) approx. 1,000 x 3,220 x 1,550 mm
Weight approx. 1,500 kg
Do you have any questions in relation to the machine? Please contact us.
Costs and benefits
auction fee 18%
VAT plus VAT
Delivery terms FCA Kraftisried, loaded on truck
Cost Dismantling & Loading 140€ (binding)
Shipping costs not included
Payment terms 100% payment prior to collection
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