IMA Kraft Costa Homag Laminating Line – as-new, partially refurbished, ready for door production
IMA Kraft Costa Homag Laminating Line – as-new, partially refurbished, ready for door production
The new and professionally partially overhauled laminating line for door production, equipped with IMA, Kraft, Costa, and Homag, was commissioned in 2022/2023. The new machines and overhaul costs amounted to approximately € 5.4 million.
Technical specifications (raw doors formatted)
• Workpiece length approx. 1500 – 2600 mm
• Workpiece width approx. 480 – 1280 mm
• Workpiece thickness approx. 40 – 80 mm
• Workpiece weight max. approx. 120 kg
Item 1 Kraft loading system with 2 feed roller conveyors
• Order No. 227587 Item 120
• Year of manufacture: 2019
• Portal loading capacity max. approx. 6 cycles/min.
Item 2 Costa wide belt sander bottom/top
• Type KK7 CT CT 1350
• Machine No. LB718004A
• Year of manufacture: 2018
• PLC Vision control with 15" touchscreen
First machine at the bottom
• First machine at the bottom with constant working height
• Working width approx. 1350 mm
• Calibration roller, steel, serrated
Motor approx. 37 kW
Sanding belt speed approx. 25 m/s
• Electronic segment sanding pad
Motor approx. 18.5 kW
Sanding belt speed approx. 5 - 16 m/s
• Brush
• Sanding belt approx. 1380 x 2620 mm
• Workpiece thickness approx. 3 - 160 mm
• Feed approx. 3 - 15 m/min.
Second machine at the top
• Second machine at the top with constant working height
• Working width approx. 1350 mm
• Calibration roller, steel, serrated
Motor approx. 37 kW
Sanding belt speed approx. 25 m/s
• Electronic segment sanding pad
Motor approx. 18.5 kW
Sanding belt speed approx. 5 - 16 m/s
• Brush
• Sanding belt approx. 1380 x 2620 mm
• Workpiece thickness approx. 3 - 160 mm
• Feed rate approx. 3 - 15 m/min.
Item 3 IMA FBA Double-End Tenoner
• Type FBA/II/740/A
• Machine No. 12625
• Year of manufacture: 2018
• ICOS control system with 21.5" Full HD touch display
• Infeed with workpiece alignment, approx. 4-way
Max. workpiece length: approx. 2600 mm
Max. workpiece width: approx. 1300 mm
• 10 right/left processing units each
• Unit 1: right/left scoring saw, bottom, motor: approx. 8 KW
• Unit 2: right/left hogger, motor: approx. 30 KW
• Unit 3: right/left rebate hogger, motor: approx. 30 KW
• Unit 4: right/left prism cutter, motor: approx. 8 KW
• Unit 5: right/left jointing cutter, motor: approx. 8 KW
• Unit 6: right/left cross-edge milling unit, motor: approx. 1 KW
• Unit 7: right/left profile milling, bottom edge, motor: approx. 1 KW
• Unit 8 Right/left profile milling, top edge, motor approx. 1 kW
• Unit 9, right/left profile milling, top edge, motor approx. 1 kW
• Unit 10, right/left brushing
• Frequency-controlled feed approx. 6 – 30 min
• Max. working width approx. 1300 mm
Item 4: Kraft transfer roller conveyor
• Wandres surface cleaning
Item 5: Kraft alignment station with lamination
• Roller conveyor with stair transition
• Platform for material storage, e.g., glue, etc.
• Bürkle DAK 1300 glue application roller, top/bottom
• GWK weco 03 A refrigeration unit
• Kraft infeed table with alignment and feed system for the laminating machine
Length approx. 3000 mm
Working width approx. 450 – 1280 mm
• Bürkle laminating machine with 2-fold magazine each Top/bottom
Roll cutting with saw blade
• GWK teco tt 140.36.000 temperature control units
• Bürkle GLK calender roller press machine
• GWK teco tt 100.27.000 temperature control units
• Michelis FS film holder and sawing device
• Kraft roller conveyor and centering station with right/left saw units
• Roller conveyors with door buffers
Item 6: Homag double-sided postforming machine
• Homag machine bed and processing units
• 4-way pressure zone (Blanke know-how and design)
3 pressure zones for production and 1 pressure zone for testing
• 4-way pressure zone
• Kraft infeed roller table with alignment
• Glue nozzle with Nordson VersaBlue pre-melter (right/left)
• 4-way short pressure zone (right/left)
• 4-way long pressure zone (right/left)
• Beko BB LC240 Compressed Air Cooler
• Machining unit (right/left)
• Milling units (3 units) (right/left)
• Brushing units (3 units) (right/left)
Item 7: Kraft destacking system with inspection station
• Year of manufacture: 2019
• Roller conveyor for stacking (2 units)
• Roller conveyor for protective panels
• Kraft roller conveyor with inspection station, 180° suction arm turner
• Portal stacking capacity: max. approx. 6 cycles/min.
Contact details for quotation request
Ludger Reuther (Wood Technician & Master Carpenter)
Mobil +49 173 6172604
Mail lre@surplex.com
