Robofact - Automated robotic assembly / handling line - 2024

1. Application Automated handling and assembly of battery modules, packs, HV boxes, support plates and racks Line Name Rack Assembly System (Rackmontage) Year of Manufacture 2024 Serial Number #2381 2. Manufacturer / Integrator Robofact Voltage 400 V Current 30 A Main Fuse 63 A Frequency 50 Hz 3. Characteristics Total System Weight 12,203.457 kg 4. Grippers & End-of-Arm Tooling Nr of Grippers 2 Automatic Tool Change Yes Gripper 1 For individual modules, separator layers and bottom plates Integrated Vision Camera integrated Gripper 2 For complete battery pack and HV box Gripper Storage Dedicated gripper station 5. Material Flow & Conveying System Module & Pallet Handling Pallet conveyor system Chain conveyor (capacity: 3 pallets) Cross-transfer roller conveyor Empty pallet discharge conveyor Multiple bottom plate feed conveyor Lift system for component feeding HV Box Handling Dedicated HV-box conveyor 6. Workstations & Production Functions Module Test Station Cylinder-based test setup Test Interface Interface to GBM-3300 tester Manual Workstations 2 stations Working Height Approx. 800 mm Barcode Scanning Hand scanner + fixed scanner Labeling Dedicated label printer with applicator Label Applicator Stroke Up to 400 mm 7. Control & Automation System PLC Brand Siemens PLC Type CPU 1515F-2 PN HMI Panel TPL 1200 HMI Location Installed in electrical cabinet door Recipe Management Supported Barcode Traceability Integrated User Management Supported Operating Modes Automatic + Manual 8. Vision, Traceability & Data Camera System Yes Barcode Tracking Yes Hand Scanners Yes Fixed Scanners Yes Product Traceability Yes Piece Counter Yes Cycle Time Monitoring Yes Operating Hours Tracking Yes Message Archive Yes 9. Utilities & Operating Conditions Electrical Supply 400 V / 30 A Main Fuse 63 A Compressed Air ISO 8573-1 clean dry oil-free air Operating Pressure 6 bar Ambient Temperature 10–40°C Cabinet Max Temperature 40°C